Vortex Tool Series 5800TSA Two-Flute Upcut O-Flute Router Bit for Aerospace Aluminum – 1/4 in Diameter x 1/4 in Cutting Length
Two-Flute Upcut
TSA O-Flute
A Vortex Tool Series 5800TSA double-edge solid-carbide upcut O-flute router bit with a 1/4-inch cutting diameter, 1/4-inch cutting-edge length, 1/4-inch shank, and 2-1/2-inch overall length. Its specialized TSA geometry was developed for routing aerospace-grade aluminum sheet across a range of grades and hardnesses.
Main Product Description
The Vortex Tool 5825TSA belongs to the Series 5800TSA double-edge aluminum cutting range developed specifically for aerospace aluminum sheet material. Vortex created the TSA geometry after testing multiple aluminum grades in different states of hardness on its in-house CNC equipment.
Its two-flute upcut O-flute design directs chips upward and away from the cutting zone, supporting chip evacuation in profile, slot, and groove-routing operations. Because upcut geometry can create lifting force on the workpiece, secure fixturing and suitable workholding are essential.
The verified 5825TSA configuration uses a 1/4-inch cutting-edge diameter, 1/4-inch cutting-edge length, 1/4-inch shank, and 2-1/2-inch overall length. Correct collet condition, spindle runout, tool projection, cutting parameters, chip clearance, and aluminum-sheet support remain central to cut quality and tool life.
Best Fit Applications
Product Highlights
Aerospace TSA Geometry
The Series 5800TSA geometry was developed through CNC testing with aerospace aluminum sheet supplied in multiple grades and hardness conditions.
Double-Edge Upcut Design
Two O-flute cutting edges combine with upward chip flow to support efficient chip removal during compatible aluminum-routing operations.
Compact 1/4-Inch Format
The 1/4-inch cutting diameter and 1/4-inch cutting length are paired with a 1/4-inch shank and 2-1/2-inch overall length.
Compatibility & Installation Notes
Confirm a clean, undamaged 1/4-inch collet or compatible holder, correct right-hand spindle rotation, adequate shank engagement, minimum practical tool projection, machine RPM limits, feed rate, cut depth, upward chip clearance, workholding, and aluminum-sheet support before use. Upcut geometry can lift the workpiece, so clamping or vacuum hold-down must be appropriate for the operation.
Aerospace Aluminum Routing
Vortex Tool 5825TSA combines specialized TSA geometry, two-flute upcut O-flute cutting action, and a verified 1/4-inch cutting diameter and length for compatible CNC routing of aerospace-grade aluminum sheet.
Correct collet fit, spindle condition, tool projection, secure workholding, feed, RPM, cut depth, and chip evacuation are essential to achieving stable cutting performance and consistent results.