Vortex Tool Round-Edge Dovetail Replacement Insert

CA$999.99
In stock
SKU
INS-9101
Made in USA
Product Type
Replacement dovetail profile insert
Tooling System
Vortex Flat Table Dovetail Drawer System
Profile Style
Rounded-edge dovetail
Compatible Bodies
Vortex 9101 and 9101 1/2
Quantity / Sales Unit
Two required per body · Sold individually
Body-System Shank
3/4 in
Cutting Material
Solid carbide
Service Hardware
67115 retaining screw · 7000W T15 Torx driver
Application
Rounded-edge dovetail drawer components in flat-table nested-base production

Vortex Tool · Flat-Table Dovetail Insert Tooling

Round-Edge

Dovetail Insert

Round Dovetail Insert

A sold-individually solid-carbide Vortex replacement insert that produces the rounded-edge dovetail profile in compatible 9101 and 9101 1/2 insert bodies. It supports Vortex flat-table routing systems used to manufacture nested-base dovetail drawer components.

RoundedDovetail Edge Style
Solid CarbideCutting Material
9101 SeriesCompatible Bodies
2Inserts Per Body

Tool Type

Round Dovetail Insert

This solid-carbide replacement insert supplies the rounded-edge cutting profile used by compatible Vortex 9101-series dovetail bodies for flat-table drawer-component production.

Solid CarbideRounded EdgeSold IndividuallySKU INS-9101

System Fit

Compatible with Vortex 9101 and 9101 1/2 insert bodies, which are sold separately. Two INS-9101 inserts are required for each compatible body, and complete rounded-edge systems are available in the Vortex 7500 kit family.

Main Product Description

The Vortex Tool INS-9101 is the rounded-edge replacement insert for the Vortex Flat Table Dovetail Drawer System. Its profile is designed for drawer components machined with a compatible flat-table CNC router and nested-base production format.

Vortex manufactures the insert from solid carbide and supplies it individually for service or profile replacement. The INS-9101 fits both the standard 9101 body and the 9101 1/2 body variant, allowing the same rounded-edge insert profile to be used across the verified body options.

The official Vortex system drawing identifies retaining screw 67115 with a 4.0 mm × 0.7 thread and 0.230-inch length. Correct insert seating, clean contact surfaces, matched hardware, and even tightening are essential before returning the cutter body to production.

Solid carbide cutting material used in Vortex Tool Round-Edge Dovetail Replacement Insert tooling Solid carbide cutting material used in Vortex Tool Round-Edge Dovetail Replacement Insert tooling

Technical Specifications

Round Dovetail Insert · SKU INS-9101

  • BrandVortex Tool
  • Product TypeReplacement Dovetail Profile Insert
  • SKUINS-9101
  • Family / SeriesFlat Table Dovetail Drawer System
  • Profile StyleRounded Edge
  • Active Cutting MaterialSolid Carbide
  • Compatible BodiesVortex 9101 and 9101 1/2
  • Body-System Shank3/4 in
  • Quantity Required2 Inserts Per Compatible Body
  • Sales UnitSold Individually
  • Retaining ScrewVortex 67115
  • Screw Specification4.0 mm × 0.7 Thread · 0.230 in Length
  • Additional Verified DetailsService Tools: 7000W T15 Torx Driver · T15TH Torque Wrench · Companion Spiral: Vortex 3115 · 1/4 in Compression Spiral · Complete Round Kits: Vortex 7500-KIT and 7500-KIT-1/2
  • Machine / System FitCompatible with Vortex 9101 and 9101 1/2 insert bodies, which are sold separately. Two INS-9101 inserts are required for each compatible body, and complete rounded-edge systems are available in the Vortex 7500 kit family.

Application Matrix

Best Fit Applications

Rounded-Edge Dovetail Joints
Nested-Base Drawer Components
Flat-Table CNC Production
9101 Body Insert Replacement
7500-KIT System Service

Performance Details

Product Highlights

01

Rounded Dovetail Profile

The verified INS-9101 profile creates the rounded-edge dovetail style used in Vortex flat-table drawer-component tooling.

02

Dual Body Compatibility

The same replacement insert works with both Vortex 9101 and 9101 1/2 dovetail bodies, which are sold separately.

03

Solid-Carbide Service Format

Replaceable solid-carbide construction restores the cutting profile without replacing the complete compatible cutter body.

Before Machining

Compatibility & Installation Notes

Insert only; the Vortex 9101 or 9101 1/2 body is sold separately. Two INS-9101 inserts are required per compatible body. Verify that the insert pockets, seating surfaces, Vortex 67115 retaining screws, and T15 service tooling are clean and undamaged. Seat both inserts fully and evenly, follow the correct tightening procedure, and confirm body condition, spindle rotation, toolpath, workholding, material support, operating speed, and the complete dovetail-system setup before machining.

Production Outcome

Rounded-Edge Dovetail Production

Vortex Tool INS-9101 provides the solid-carbide rounded-edge replacement profile for compatible 9101-series dovetail bodies used in flat-table, nested-base drawer-component production.

Correct body selection, matched insert quantity, clean seating, verified retaining hardware, balanced tightening, companion-tool setup, and an appropriate machining program are essential for consistent dovetail fit and insert service life.

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